Multi Media Filters (Mild Steel/ FRP/ Stainless Steel)
Multi Media Filters are used with Pressure vessels with sand or other loose media and are widely used in industrial filtration applications. During the cleaning cycle, called “backwash”, the bed is lifted (or “fluidized”) to loosen the filter media and release trapped dirt which is removed in the backwash flow. After the backwash cycle, the bed is allowed to settle before the filter is returned to service (i.e., normal flow). A “Drain” cycle is used following the settling to assure the filtration media has sufficiently re-stratified and that any loose dirt is removed from the underdrain / collectors.
Multimedia filtration refers to a pressure filter vessel which utilizes three or more different media as opposed to a “Sand filter” that typically uses one grade of sand alone as the filtration media. In a single media filter, during the “settling” cycle, the finest or smallest media particles remain on top of the media bed while the larger, and heavier particles, stratify proportional to their mass lower in the filter. This results in very limited use of the media depth since virtually all filterable particles are trapped at the very top of the filter bed or within 1-2 inches of the top where the filter media particles have the least space between them. The filter run times are thus very short before the filter “blinds” or develops so much head pressure that it must be backwashed to avoid seriously impeding or stopping the flow.
Multi-media water filters typically utilize three layers of media for multimedia filtration: anthracite, sand and garnet. These media are often chosen for use in multimedia filters due to the distinct differences in their densities. Anthracite is the lightest filtration media per unit volume, followed by sand, and then garnet.
The idea behind using media with differing masses is that during backwashing the lightest media with the largest particles (anthracite) will naturally stratify at the top of the filter, while the intermediate sized media (sand) will settle in the middle, and the heaviest media with the smallest particles (garnet) will settle to the bottom.
This layering of the filtration bed encourages the very largest contaminants to become trapped in the first layer of the filter, with smaller particulates sifting farther down into the lower layers. Trapping contaminants in this manner allows for more efficient turbidity removal and for longer run times between backwash cycles. A simple sand filter can be expected to eliminate particles down to 25-50 microns in size, as compared to a multimedia filter that can remove particles down to 10-25 microns.
Operating at higher pressure differential is liable to drive particles so deeply into the media bed that backwash is not able to remove them all. Over time the build-up of dirt deep in the filter will cause shortened filter runs and high differential pressures. Filter backwash may include air scour to help loosen packed dirt in the media bed. When this step is included, it is preceded in the backwash cycle by a “drain down” period for water to be bled out of the filter vessel.
Flocculants / coagulants may be used upstream of the filter to induce the tiny dirt particles to join together to form particles large enough to be removed by the filter. This process is called “agglomeration” and, with proper chemical dosage, adequate mixing and adequate contact time, it will enable the filter to remove particles below 10 microns in average diameter.
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Here, our expertise in designing these systems allow efficient handling of storage, metering, mixing, dilution and dosing of soluble solid and liquid reagents. Further, the high automation and control delivered ensure all aspects of process control inputs are well accommodated in the systems.
When is a Multimedia Filter required?
A multimedia filter is suggested when the Silt Density Index (SDI) value is greater than 3 or when the turbidity is greater than 0.5 NTU. There is no exact rule, but the above guidelines should be followed when better filtrate water quality is required or to prevent premature Fouling of RO membranes.
The Benefits of Multimedia Filtration over Conventional Sand Filters
Unlike traditional sand filters, Multi-Media filters are composed of three filtration media, ordered in decreasing porosity. Because of their multi-layer design, multi-media water filters are able to trap and retain a far larger number of particles than traditional sand filters before backwashing becomes necessary.
Trapping sediment and particulates throughout the entire depth of the filter bed, allows multi-media water filters to operate for much longer periods of time than conventional sand filters. The process of multimedia filtration produces high quality, filtered water at much faster flow rates than traditional sand filtration.
Aguapuro offers wide series of multimedia filters for removal of suspended solids and heavy metals.
These Filters are available in
- Mild Steel Epoxy Painted (MSEP) or Rubber Lined (MSRL) and
- Stainless Steel 304 or 316 Grade
- FRP (Fibre Reinforced Polymer),
Filters are available in standard sizes ranging from 300 mm dia up to 4500 mm dia with straight height of 2000 mm for Flow Rate starting from 1000 Lts per hour up to any size.
FRP MULTI MEDIA FILTERS
Aguapuro Series FRP Filters are available from 8” up to 63” diameter sizes and from 0.5 to 500 M3/hr Flow rate when operated on 4.8 - 30 M3/hr/M2 velocity. Higher Flow Rates are designed on requests. Being constructed from vessel of FRP and Piping of UPVC / CPVC / SS 316, it gives complete corrosion free operation.
MILD STEEL MULTI MEDIA FILTERS
Aguapuro series MILD Steel Filters are available from 300 mm to 4500 mm diameter sizes and from 1 m3 to 500 M3/hr Flow rate when operated at 4.8 to 30 M3/hr/M2 velocity. These Filters are fabricated using IS 2062 Mild Steel or Carbon Steel Plates & IS 1239 Pipes are used to fabricate Filters and its piping. Filters are internally Epoxy coated or Rubber Lined to have corrosion free operation.
STAINLESS STEEL MULTI MEDIA FILTERS
Aguapuro Series Stainless Steel 316 Filters are available from 300 mm up to 4500 diameter sizes and from 0.5 to 500 M3/hr Flow rate when operated on 4.8 - 30 M3/hr/M2 velocity. Higher Flow Rates are designed on requests. Being constructed from SS 304 or 316 material with or without Internal Epoxy Lining vessel and SS 316 Pipe work and valves, it gives complete corrosion free operation.